Rolled lip on stanchion base |
A lip welded to the mating piece |
Tommy Chen told me the lips were formed at his yard. There was no machine, it was all manually done. While Tommy couldn't remember the exact details he suspects there was a die and a lot of pounding involved. He said he did try to farm-out the work but even three years of boat production didn't produce enough quantity to interest any machine shops.
Thanks go to John Niccolls, Knock Off #66, and Tommy Chen who helped me understand how the lips were formed.
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